Overalls for cleanroom and the like

ABSTRACT

A clean room suit including at least one first grasping means on an inner face for facilitating dressing.

CROSS-REFERENCE TO RELATED APPLICATIONS

The present application is a divisional of U.S. patent application Ser.No. 14/106,110, filed Dec. 13, 2013, which is a continuation of U.S.patent application Ser. No. 12/997,538, filed Dec. 10, 2010, which isthe National Phase of International Application No. PCT/EP2009/057268,filed Jun. 12, 2009, and claims the benefit of Belgian PatentApplication No. BE 2008/0326, filed Jun. 13, 2008. All of the abovelisted applications are hereby incorporated by reference herein in theirentireties.

BACKGROUND

1. Field of the Invention

The present invention relates to a suit for a clean room comprising anouter face provided for being in contact with a surrounding medium andan inner face arranged to be in contact with a user, a first and asecond leg section connected to each other through an opening in acrotch area, a first and a second sleeve and a body portion to which areconnected the first and second sleeves through a bound end and the firstand second leg sections also through a bound end, said body portioncomprising a section for letting through the head.

2. Description of the Related Art

Such suits are used in environments of clean rooms, in laboratorieswhich for example allow the making of drugs in an aseptic and sterileenvironment. In this type of room, the body of the user has to beisolated so that he/she does not contaminate the environment in whichhe/she works or the product which he/she makes.

When an operator has to work in a sterile environment, he/she should,prior to his/her entering the clean rooms, wear suits while observing avery particular protocol. Such procedures are very tedious and generallyimpose that the user dress in a completely contrary way to what he/sheis used to do and unlike how one would dress instinctively.

Existing suits are therefore sterilized and provided in sealed packageswhich should be easy to open for the operator, before entering the cleanroom, but sufficiently resistant in order to avoid the tearing which maybe the consequence of the contact with a contaminated environment.

The operator then has to slip on the suits without touching the outerface intended to be in contact with the sterile environment andespecially without touching the outer face of the body portion (coveringthe thorax). Therefore a whole handling operation ensues during whichcertain portions of the suit are folded back, where the user climbs ontoa bench, slips in one leg without it touching the ground, and then theother, while being careful not to let go or touch anything, whichrequires exercise necessitating exceptional dexterity and long years ofpractice. Consequently, there often results a little handling error orunbalance which requires changing suit. Of course, such sterilelyprovided suits individually packaged beforehand, are expensive andrepresent a relatively high operating cost for the company requiringsuch suits.

Many developments have been achieved with the purpose of simplifying thestep for dressing the operator who has to sometimes enter a clean roomseveral times a day.

For example, from document FR 2 810 855, a suit as mentioned initiallyis known which has a hooking member with which said concertina-foldedsuit may be hoisted up to a bracket so that it may be slipped onto theuser from top to bottom when it is lowered down again.

Of course, this type of suit is simpler to wear than conventional suits.Unfortunately, it requires a device with which the suit may be hung anda certain volume space for lifting the suit and lowering it down again.

Of course, since the environment of clean rooms is aseptic andsterilized, it is clear that the requirement of such a large volumespace represents a considerable maintenance cost (about twice the heightof a normal room). Further the suit according to document FR 2 810 855requires a dressing procedure starting with how to hang the suit fromthe bracket before slipping it on without touching the outside andending with the slipping on per se. Consequently, untimely exercise isavoided, but it is clear that the dressing procedure is not particularlysimplified.

From document CH 505576, a protective overall is known comprising a bodyand a skirt as well as a hood for cooperating with a face mask.

The overall therefore does not comprise any first and second legsections and is made in impervious material.

This overall comprises flaps which are essential for folding and when itis sterilized, i.e. requires help from an assistant for slipping it onsince each sleeve is folded on itself until the closest half of its endforming a sleeve surrounds the other half of the sleeve.

Therefore, there is always a need for a clean room suit which is slippedon in a particularly easy way without any bracket and without anyassistance, while drastically simplifying the dressing procedures andwhich implies a very instinctive way for putting on the suit in order toavoid costly errors. Indeed, when an error occurs, i.e. the operatorrealizes this and changes suit. In this case, only the waste of time andthe suit represent the generated overcost. On the other hand if theoperator does not realize his/her error and contaminates a whole batchof vaccines, the loss is then much greater.

SUMMARY

The object of the invention is to overcome the drawbacks of the state ofthe art by providing a suit with which the dressing steps and proceduresmay be simplified to a maximum and for which the dressing steps areparticularly instinctive in order to avoid handling errors.

In order to solve this problem, a suit as indicated initially isprovided according to the invention, characterized in that it furthercomprises a first grasping means, in contact with the inner face in thebody portion, and preferably in the waist section.

In this way, since the grasping means is in contact with the inner faceof the suit, in the body portion, when the operator grasps the suit withsaid grasping means, the latter is found in a particularly advantageousposition for simplifying dressing. Indeed, when the grasping means isgrasped by the operator, the inner face of the first and second legsection are facing the outer face of the body portion of said suit.

The interior portion of the body portion is therefore accessible to theuser who, though still having the grasping means at hand, may theneasily slip his/her free arm into the first sleeve, he/she then lets gothe grasping means and slips his/her arm into said second sleeve. He/shethen turns over the suit on his/her head by slipping the body portion inthis way on his/her thorax and passes his/her head through the headsection. The first and second leg section are then automaticallyunfolded along the legs of the user and the suit is thus put on withoutits outer face having been in contact with a body portion.

As this may be easily seen, such a suit is slipped on in the same way asa pullover is slipped on every morning when one dresses. This thereforerepresents a particularly instinctive dressing procedure for theoperator.

In a particularly advantageous embodiment, the suit according to theinvention further comprises a second grasping means, in contact with theinner face, in the body portion, preferably at the waist section. Inthis way, the operator may grasp with a first hand a first graspingmeans and with a second-hand a second grasping means, which promotesproper grasping of the suit and avoids dropping it during dressing.

Advantageously, the first and second grasping means are located sidewayson either side of said opening in the body portion more preferentiallyat the waist section. In this way, the first grasping means locatedsideways on one side of said opening may be grasped with the left handor with the right hand while the second grasping means located sidewayson the other side of said opening in the body portion may be graspedwith the right hand or the left hand respectively. This means that whenboth grasping means are grasped by the operator, the suit according tothe invention is located in the proper alignment with respect to the wayof slipping it on. That is to say that the suit faces the body of theoperator.

In a particular embodiment of the invention, the first grasping means isdifferentiated from the second by a difference in texture, colour,shape, relief or the like. In this way, the user knows with which handhe/she has to grasp the first grasping means and with which hand he/shehas to grasp the second grasping means. Consequently, as the suit isalready in the proper alignment, it is now certainly also in thedressing direction, i.e. when the user slips on the suit, a back sectionof the body portion of the suit will be at the level of the back of theoperator while the front section of the body portion of the suit will beon the thorax of the operator.

In a particular embodiment according to the invention, said opening isequipped with one or more closure means selected from a zipper, aself-adhering means, press studs or the like as well as optionally aplacket, with which contamination of the sterile environment by bodilyportions may be avoided.

Advantageously, the suit according to the invention further comprises anoptionally removable balaclava connected to the body portion at the headsection. In this way, when this is necessary and this is often the casein such clean rooms, it is no longer necessary to wear paper headwearfor covering the hair of the operator, the suit according to theinvention already comprises a balaclava integrated to the suit.

In an advantageous embodiment of the suit according to the invention,the first and/or the second sleeve include self-tightening means at afree end, opposite to the bound end such as cuffs in elastic fabric, aflap with press stud or self-adhering means and the like. Indeed if theopening of the sleeves is too wide, the outer environments may becontaminated with the skin of the arms.

Further, the first and/or the second leg section include self-tighteningmeans at a free end, opposite to the bound end, such as elastic fabricankle bands, a flap with press stud or self-adhering means and the like.This provides the same advantage as the self-tightening means of thesleeves and avoids contamination of the external medium by the legs ofthe operator.

In an advantageous embodiment, said opening at the crotch of the suitaccording to the invention has a zipper, a male end of which is engagedand pre-assembled in the female cursor in a non-separable way. In thisway, the movement of the zipper slider is simplified and the operatordoes not have to engage the lugs himself/herself since this represents atedious and difficult dressing step, especially when the hands arefitted out with gloves.

In a particular embodiment of the invention, the clean room suit furthercomprises a first and/or a second glove respectively connected to thefree end of the first and/or the second sleeve. In this case, it is notabsolutely necessary to add a pair of gloves, the suit according to theinvention already comprising its own gloves connected to the sleeves.

Advantageously, the suit according to the invention in the folded-backposition has: the inner faces of the first and second leg sectionsexposed towards the outside and the outer face of the first and secondleg sections exposed towards the outer face of the body section, saidopening of the crotch being then laid out in order to give access to theinside of the body portion and said grasping means being exposed towardsthe operator. In this way, with the outer faces of the first and secondleg sections which are exposed towards the outer face of the bodysection, the outer face of the whole suit may be protected fromaccidental contact during dressing since the outer faces of all theportions of the suit are facing each other.

Further, since said grasping means are exposed towards the operator,grasping the suit is particularly easy.

Preferably, the suit according to the invention in the folded-backposition has first and second leg sections folded back longitudinally onthemselves and transversely on themselves in several (two, three, four,. . . ) portions. In this way, the suit is shown in a folded-back way tothe user, sterilized beforehand so that it is compact and may easily begrasped by the operator.

Other embodiments of the suit according to the invention are indicatedin the appended claims.

The object of the invention is also a method for folding a clean roomsuit according to the invention comprising the steps of:

exposing at least one first grasping means towards the outside bygrasping the latter,

folding back an outer face of a first and second leg section by passingof a crotch section in the open position on an outer face of a bodyportion while maintaining said first grasping means exposed,

folding a side portion of a first leg section on itself and a sideportion of a second leg section on itself, in a longitudinal directionof the first and second leg sections while maintaining said firstgrasping means exposed, and

folding by folding back in several portions the thereby longitudinallyfolded leg sections in a transverse direction of the first and secondleg sections, while maintaining said first grasping means exposed.

Advantageously, the folding method according to the invention furthercomprises exposing a second grasping means towards the outside bygrasping the latter.

Other embodiments of the folding method according to the invention arementioned in the appended claims. The invention also relates to adressing method for putting on a clean room suit comprising the stepsof:

grasping a first grasping means with a first hand of a operator in orderto position the suit so that the body portion of the suit is accessiblevia the opening of the crotch of the suit,

slipping a second arm of the operator into a second sleeve and, afterhaving let go of the first grasping means, slipping a first arm of theoperator into a first sleeve,

passing the head of the operator into an opening of the body portion andthen into the section for letting through the head, and

turning over the leg sections so that the outer face of the latter isthen exposed towards the outside and the outer face exposed towards thelegs of the operator.

In a preferential embodiment, the dressing method further comprisesgrasping of a second grasping means with a second hand of the operatorin order to position the suit so that the body portion of the suit isaccessible via the opening of the crotch of the suit. Preferably thedressing method for putting on the suit according to the invention alsocomprises closing of said opening.

Other embodiments of the dressing method according to the invention areindicated in the appended claims.

Other details, features and advantages of the invention will becomeapparent from the description given hereafter not as a limitation andwith reference to the appended drawings.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a front view of a suit according to the invention.

FIG. 2 is a top view of a suit according to the invention in the partlyfolded-back position.

FIG. 3 is a top view of the suit in the partly folded-back position, inwhich longitudinal folding-back has taken place.

FIG. 4 is a top view of an embodiment of the suit according to theinvention in the folded back and packaged position.

FIG. 5 is a top view of an alternative of a suit according to theinvention in the partly folded-back position.

In the figures, identical or analogous elements bear the samereferences.

DETAILED DESCRIPTION

FIG. 1 illustrates a clean room suit comprising an outer face providedfor being in contact with a surrounding medium and an inner face laidout so as to be in contact with a user or operator. The suit comprises afirst leg section 2 and a second leg section 3 connected to each otherthrough an opening in the crotch area 14, it also comprises a firstsleeve 4 and a second sleeve 5 and a body portion 6. The first sleeve isconnected through a bound end 4 a and the second sleeve is connectedthrough a bound end 5 a. The first leg section 2 also comprises a boundend 2 a and the second leg section 3 also comprises a bound end 3 a. Thesuit also comprises a section 7 for letting through the head.

In an alternative as the one illustrated here, the suit according to theinvention comprises a balaclava 8 provided with an opening for the eyes9. As this may be seen, said opening of the crotch area 14 is equippedwith a zipper 10 and it comprises a placket (not shown) located belowthe zipper in order to avoid any contamination through said zipper. Ofcourse, the opening may be closed by other equivalent means such asself-adhering means (Velcro), snap fasteners or the like. Also thebalaclava 8 connected to the body portion at the section 7 for lettingthrough the head may also be removable and consequently connected i.e.through a zipper, self-adhering means, snap fasteners or the like.

In an advantageous embodiment, the first sleeve 4 comprisesself-tightening means at the free end 4 b in the form of cuffs 11 inelastic fabric. The second sleeve also comprises at the free end 5 b acuff 11 in elastic fabric. The elastic fabric cuffs may also be replacedwith a flap with press stud or self-adhering means or further otherconventional means. The first leg section 2 comprises a flap 12 with apress stud allowing the free end 2 b of the leg section to be tightened.The second leg sections 3 also comprises a flap with press stud 12 withwhich the diameter of the leg section at the free end 3 b may beadjusted.

In the illustrated alternative, the end of the zipper 10 is engaged andpre-assembled beforehand so as to simplify the slipping-on of the suitaccording to the invention.

FIG. 2 illustrates the suit in the partly folded-back position. Theinner face of the first leg section 2 and of the second leg section 3are exposed towards the outside. The outer face of the first leg section2 and the outer face of the second leg section 3 are exposed towards theouter face of the body section 6. Said opening of the crotch 14 providesaccess to the inside of the body portion 6 through a section called awaist section 15. In this way, the first grasping means 16 and thesecond grasping means 17 are exposed towards the operator. Indeed thelatter are present on the inner face of the suit and by partly turningover the leg sections on the body section, it is possible to expose themtowards the outside. When an operator has put on a suit according to theinvention in order to carry out his/her work in the clean room, once thework is completed, he/she will have to remove the suit. The latter willthen have to be washed and sterilized with a view to subsequent use.Such steps are either generally subcontracted by external corporationswho bring back the folded and packaged suits in sterile packages. Onother industrial sites, the suits are folded and washed on site as wellas reconditioned in an aseptic individual package. Consequently, inorder to ensure that the suit according to the invention is put oneasily, it is advantageous to observe the steps of a folding methodaccording to the invention as mentioned here, the first step of whichwill be the one illustrated in FIG. 2.

During this step, the first 16 and the second grasping means 17 areexposed towards the outside when the packer grasps them and he/she foldsback the outer face of a first 2 and of a second leg section 3 bypassing a crotch section 14 open on an outer face of a body portion 6while maintaining the first 16 and the second grasping means 17 exposed.

The second step of the folding method is the one illustrated in FIG. 3.In this step, the first leg section 2 is longitudinally folded back onitself and the second leg section 3 is also longitudinally folded backon itself while leaving the first and second grasping means (16 and 17)exposed towards the operator. Further, the last step for folding thesuit according to the invention is illustrated by arrows in FIG. 3.Indeed, the thereby folded suit 1 according to the invention will thenbe folded back transversely on itself into all three portions or evenmore, if this is necessary, depending on the size of the suit. Thethereby folded suit 1 is then conditioned in a casing 18 and sterilized,for example in an autoclave.

When a user intends to put on a suit 1 according to the invention,he/she opens the package 18 illustrated in FIG. 4 for example by peelingthe upper face, grasps the first grasping means 16 with a first hand andthe second grasping means 17 with the second hand and lifts the suit 1.In this way, he/she obtains a suit 1 in the partly folded-back position,as illustrated in FIG. 2. The suit 1 is positioned so that the bodyportion is accessible via the opening of the crotch 14 of the suit viawaist flexing 15. But the operator after having let go of the secondgrasping means 17, then slips his/her second arm into a second sleeve 5and, after having let go of the first grasping means 16, he/she slipsthe first arm into the first sleeve 4. He/she then passes his/her headinto an opening of the body portion 6 via the waist section 15 and theninto the section 7 for letting through the head before ending up in thebalaclava 8. He/she then turns over the leg sections 2, 3 so that theouter face of the first leg section 2 and of the second leg section 3are exposed towards the outside and so that the inner face of the firstleg section 2 and of the second leg section 3 are exposed towards thelegs of the operator. Next, the operator positions his/her foot in thefoot passage section 3 b which includes the pre-engaged zipper andcloses said opening 14 for completely isolating his/her body from theoutside environment.

As this has already been mentioned hereinbefore, the slipping-on of thesuit according to the invention is a particularly instinctiveslipping-on.

FIG. 5 illustrates an alternative of the invention wherein a singlegrasping means 16 is present, in this way the operator grasps the firstgrasping means 16 with a first-hand, he/she slips his/her second arminto said second sleeve 5 and, after having let go of the first graspingmeans 16, he/she slips the first arm into the first sleeve 4. The userthen slips his/her head into an opening of the body portion 6 via thewaist section 15 and then into the section 7 for letting through thehead so it ends up in the optional balaclava 8, if it is present. Bystraightening out, the leg sections 2 and 3 automatically turn over onthe legs of the operator and the latter just has to close the zipper.

Of course the present invention is by no means limited to theembodiments described above and many modifications may be made theretowithout departing from the scope of the appended claims.

For example, the suit according to the invention may also be used insterile rooms in hospitals so as to avoid contaminating the patients,the immune defences of whom are weakened. Further, it is clear that thesuit according to the invention may also be used for protecting thewearer from the outside medium, for example for those looking afterhighly contagious patients.

Further, means may be provided such as an elastic, a pocket, a slit orthe like allowing a finger to be engaged therein, located on the innersurface of said free end of the first or second leg section whichincludes the pre-engaged zipper. In this way, closing the opening 14 ofthe crotch is simplified since these means in which a finger is engagedprevent the free end of the leg section from moving up when the cursorof the closure is moved upwards.

In an alternative, an elastic laid out so as to pass under the foot mayalso be provided, which would be connected at two points to the free endof the leg section. This elastic would also have a role of avoiding thatthe free end moves upwards when the cursor of the zipper is pulled.

I claim:
 1. A suit comprising an outer face provided for being incontact with a surrounding medium and an inner face laid out so as to bein contact with an operator, a first and a second leg section connectedto each other through an opening in a crotch area, a first and a secondsleeve and a body portion to which are connected the first and secondsleeves through a bound end and the first and second leg sections alsothrough a bound end, said body portion comprising a section for lettingthrough the head, wherein said suit is a clean room suit, the suitfurther comprising a first grasping means present on the inner face ofthe suit in the body portion and wherein the suit has, in thefolded-back position: the inner face of the first and the second legsections exposed toward the outside and the outer face of the first andsecond leg sections exposed towards the outer face of the body section;said opening of the crotch then laid out so as to give access to theinside of the body portion; and said grasping mean(s) exposed towardsthe operator.
 2. The suit according to claim 1, further comprising asecond grasping means, in contact with the inner face, in the bodyportion.
 3. The suit according to claim 2, wherein the first and thesecond grasping means are located sideways, on either side of saidopening in the body portion.
 4. The suit according to claim 1, whereinsaid opening is equipped with one or more closing means selected from azipper, self-adhering means, snap fasteners, or a placket.
 5. The suitaccording to claim 1, further comprising a balaclava connected to thebody portion at said section for letting through the head, which isoptionally removable.
 6. The suit according to claim 1, wherein thefirst and/or the second sleeve include self-tightening means at a freeend, opposite to the bound end, such as elastic fabric cuffs, a flapwith press stud, or self-adhering means.
 7. The suit according to claim1, wherein the first and the second leg sections include self-tighteningmeans at a free end, opposite to the bound end, such as elastic fabricankle bands, a flap with press stud or self-adhering means.
 8. The suitaccording to claim 1, wherein said opening at the crotch has a zipper, amale end of which is engaged into a female cursor in a non-separableway.
 9. The suit according to claim 2, wherein the first grasping meansis differentiated from the second by a difference in texture, color,shape, and relief.
 10. The suit according to claim 1, further comprisinga first and/or a second glove respectively connected to the free end ofthe first and of the second sleeve.
 11. The suit according to claim 1,having in the folded-back position, first and second leg sectionslongitudinally folded-back on themselves and transversally on themselvesin two or three portions.